The technology that has revolutionized metal processing by delivering high precision and efficiency is laser cutting. While this method is highly effective, it can also generate high costs, mainly due to the need for specialized gases. Through careful analysis of needs and possibilities, as well as continuous process improvement, CORMAK enables customers to significantly reduce their operating expenses while maintaining high quality and efficiency in production. In recent years, metal cutting using fiber laser technology with compressed air as the working gas has gained popularity as a way to significantly lower operational costs. In this blog post, we will discuss how the use of compressed air can help reduce expenses. Learn how to calculate the cost of laser cutting.
Understanding Fiber Laser Technology
A fiber laser is a device that emits a laser beam generated by a high-power source. Thanks to advanced optics, the laser beam is focused, enabling precise cutting with minimal impact on the surrounding material. This technology allows for very accurate beam control, which is key to achieving clean and smooth cutting edges.
Fiber lasers are more energy-efficient and effective in cutting thin and medium materials compared to traditional CO2 lasers. Additionally, they require less maintenance and can operate at higher cutting speeds, resulting in increased production in less time.
Optimizing the Cutting Process
To maximize the benefits of using compressed air, it's crucial to precisely adjust parameters such as laser power, cutting speed, pressure, and beam focus. Proper calibration of these settings allows for the best cutting quality while minimizing waste. The table below shows the measured amounts of compressed air depending on the operating pressure for example nozzles.
This demonstrates the large quantities of nitrogen, which in this case is replaced by compressed air. The use of this technology is an excellent alternative to traditional shielding gases—nitrogen or related mixtures. It's also important to note that maintaining the laser in optimal technical condition is essential for operational efficiency. Regular inspections and maintenance prevent breakdowns and downtimes, which directly contribute to cost reduction.
Using Compressed Air as a Working Gas
Gases like nitrogen and oxygen are often used in laser cutting, where nitrogen prevents oxidation of the cut edges, and oxygen speeds up the cutting process. Compressed air, as a mixture of these gases, can be an effective substitute, offering good results at a fraction of the cost. Key benefits include significantly reduced working gas costs, decreased risk of metal oxidation, and the elimination of the need for frequent gas cylinder replacements, which can be time-consuming and disrupt production. There's no need for storage, transportation, or purchase of technical gases, which can present challenges and require specialized infrastructure. Lower operating costs through reduced consumption of expensive pure gases, faster replacement of the working gas, and minimizing machine downtime are the main advantages of using compressed air.
Introducing cutting with compressed air shielding in fiber laser technology opens up the possibility of significantly lowering costs and increasing production efficiency for industries. Reviewing and adjusting processes to this technology allows not only for cost reduction but also for improved quality of finished products. We encourage companies to explore this method to optimize their cutting operations.
Do you have questions about using laser cutting with compressed air in your production? Contact us! Our experts are ready to help you adjust processes to maximize the potential of this technology.
Quality and Efficiency of CORMAK High-Pressure Compressors
High-pressure compressors are essential equipment in many industries, from automotive to energy. CORMAK, a manufacturer of industrial machines known for delivering solid solutions for industry, offers compressors that stand out for both high quality and performance. Additionally, high-pressure compressors are widely used in laser cutting technologies. In this analysis, we will examine what makes CORMAK high-pressure compressors the choice of many professionals.
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Construction and Durability:
- Materials and Technology: CORMAK compressors are made from high-quality materials that ensure their durability even in the most challenging working conditions. The use of advanced technologies in the production process guarantees not only durability but also safety of use.
- User-Oriented Design: The ergonomic design of the compressors ensures ease of operation and maintenance, which is crucial in the fast-paced environment of modern production lines.
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Performance and Energy Efficiency:
- Optimized Energy Consumption: CORMAK compressors are designed to minimize energy consumption while maximizing output. This allows users to enjoy lower operating costs while maintaining high work efficiency.
- Power and Pressure: These compressors can generate very high pressures, making them ideal for applications requiring intense and continuous airflow, such as laser cutting or metal processing.
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Applications and Adaptability:
- Versatility: CORMAK compressors are used in many different industries, demonstrating their adaptability. They are effective in both small workshops and large industrial plants.
- Specific Models for Different Needs: CORMAK offers various compressor models, allowing users to match the product to their specific requirements and working conditions.
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Service and Support:
- Availability of Spare Parts and Service: CORMAK ensures easy access to service and spare parts, which is essential for maintaining uninterrupted operation in case of failure.
- Training and Technical Support: The company offers comprehensive training and technical support to help users maximize the potential of their compressors and ensure proper operation.
CORMAK high-pressure compressors combine modern technology, high performance, and durability, making them valued by professionals worldwide. Their versatility and adaptability to different working conditions make them the right choice for anyone who needs a reliable and efficient source of compressed air. Choosing CORMAK compressors is an investment in quality and efficiency, translating into better productivity and lower operating costs.
Conclusion
There are ways to reduce the costs of laser cutting. One of them is using compressed air as the shielding gas. If you're looking for a reliable solution for your company, consider purchasing a CORMAK compressor. Contact us to learn more about our products and find the model that best meets your needs.
You can also order the following items from us:
- Laser machines
- Enclosed fiber lasers
- Precision fiber lasers
- Metal cutting lasers
- Profile lasers
- Laser heads
- Laser chillers